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POP Displays operates using cellular manufacturing. The objective of cellular manufacturing is to pace production to reduce waste and optimize efficiency, output and quality. Equipment and workstations are arranged in an efficient sequence for continuous movement of inventories and materials to manufacture from start to finish in a one piece flow. As a result, overproduction is prevented, cartons and packing materials needed to store or transport components are no longer needed, defects are reduced since operators quickly identify and correct defects as they move through the cell, and less floor space is required which conserves energy consumption. POP Display has a rigorous Quality SOP with metric-based performance measures. Best practices are modeled from the Toyota Production System, including lean manufacturing, 5S, JIT, TQC, one-piece flow, Six Sigma and Kaizen. Comprehensive training is mandated at all levels. All partners are required to meet the same high quality standards. Quality Plans and training are tailored to each program. A dedicated team of engineers is assigned to the relentless pursuit of Continuous Improvement, seeking ways to reduce cost and improve speed to market. Within our 500,000 sq ft facility, POP Displays is well equipped and staffed with:
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Our 500,000 square foot facility in Yonkers , NY provides the space for a sophisticated infrastructure, accommodating everything from tooling to assembly, plus everything in between. POP Displays controls the entire process from design through engineering, production and fulfillment. This results in speed to market, better service, flexibility, flawless execution and reduced cost.
State of the art engineering with SolidWorks and ProE
and 13 milling machines |